1. Industry Reality
Cold chain logistics supports food, pharmaceuticals, vaccines,
chemicals, and biologics through temperature-controlled storage
and transportation.
The system spans cold rooms, freezers, reefer trucks,
containers, warehouses, and last-mile delivery.
Control must be continuous — not periodic.
2. Silent Failures in Cold Chains
Cold chains fail silently through temperature excursions,
door misuse, power interruptions,
sensor drift, and human handling errors.
Damage often becomes visible only
at delivery, inspection, or consumption.
3. Common Industrial Problems
- Temperature excursions during transit
- Product spoilage and shelf-life reduction
- Disputes between shipper, transporter, and receiver
- Regulatory non-compliance
- Lack of end-to-end visibility
4. Critical Decision Points
- When temperature crosses safe thresholds
- When to intervene during transit
- When to accept, quarantine, or reject a shipment
- When accountability must be established
5. Critical Signals
- Temperature and humidity
- Time-at-temperature (excursion duration)
- Door open/close events
- Power availability and battery status
- Location and transit duration
6. System Architecture
- Edge sensors inside storage and vehicles
- Real-time connectivity during transit
- Platforms for route and shipment correlation
- Dashboards for situational awareness
7. Economics of Cold Chain IoT
Cold chain intelligence delivers value by:
- Reducing spoilage and claims
- Protecting high-value cargo
- Improving trust across stakeholders
- Reducing insurance and compliance risk
Returns appear as loss prevention,
not increased throughput.
8. Governance & Compliance
Cold chain operations are governed by
food safety, pharmaceutical, and transport regulations.
Continuous data provides defensible evidence
during audits, disputes, and recalls.
9. Sensor Map
- Temperature and humidity sensors
- Door and motion sensors
- GPS and location modules
- Power and battery sensors
- Shock and tilt sensors (optional)
10. Maturity Path
- Manual loggers and paper records
- Standalone digital data loggers
- Connected shipment visibility
- Predictive excursion prevention
- Adaptive, self-correcting cold chains
11. Executive Takeaway
Cold chain integrity is a trust contract.
Once broken, it cannot be repaired downstream.
Organizations that invest in continuous cold chain intelligence
protect quality, compliance, and brand credibility.