Environmental / Air Quality Sensor

PM2.5 / PM10 Particulate Matter Sensor

A particulate matter sensor measures suspended dust and fine particles in air, especially PM2.5 and PM10. It is used in industrial air quality monitoring, HVAC control, pollution detection, clean room support, and smart city systems.

Detects fine dust and particulate concentration in real time
Useful in HVAC, factories, smart cities, and clean environments
Supports alarms, ventilation, filtration, and reporting
Ideal for IoT air quality dashboards and environmental systems

What is Particulate Matter Monitoring?

Particulate matter monitoring means measuring suspended solid and liquid particles in the air. PM2.5 refers to very fine particles, while PM10 refers to larger inhalable particles that still affect health and process performance.

Industrial Meaning

Dust and particles may come from grinding, cutting, conveyor systems, combustion, material handling, roads, and construction. A sensor helps monitor these conditions continuously and supports safe operations.

Why it Matters

High particle concentration can harm health, clog filters, reduce machine life, contaminate products, and indicate poor ventilation. Continuous sensing supports ventilation and filtration control.

1

Air enters sensor

Ambient air flows through the sensing chamber.

2

Light scattering / sensing

Particles are detected by optical or laser methods.

3

Signal is processed

Electronics calculate PM values and trends.

4

Alarm / action

Filtering, ventilation, and notifications can start.

Working Principle

Most particulate sensors use optical scattering. A light source, often LED or laser, shines through the air stream and the scattered light is used to estimate particle concentration and size distribution.

Typical Measurement Methods

  • Laser scattering / optical scattering
  • Photodetector-based particle counting
  • Size estimation for PM2.5 and PM10
  • Threshold-based alarm electronics

Where the Signal Goes

  • IAQ / air quality panel
  • PLC / relay controller
  • HVAC control system
  • IoT gateway and cloud dashboard

Industrial Applications

Particulate matter sensing is valuable wherever dust, smoke, or suspended particles can affect health, product quality, or equipment performance.

HVAC Systems Supports air filtration and ventilation control.
Factories Monitors dust exposure in production spaces.
Clean Rooms Useful for maintaining controlled air environments.
Smart Cities Tracks outdoor pollution and urban air quality.
Construction / Mining Helps monitor suspended dust from operations.
IoT Air Quality Systems Provides alarms, trends, and remote visibility.

Typical Technical Specifications

Exact values depend on the sensing technology and detector design. The table below reflects common industrial particulate sensor expectations.

Parameter Typical Range Notes
Measured Particles PM2.5 / PM10 Fine and inhalable airborne particles
Measurement Range 0–1000 µg/m³ or higher Depends on detector and use case
Accuracy Application dependent Industrial versions may include calibration
Output Types 4–20 mA, 0–10 V, RS485, Relay Suitable for PLC and gateway integration
Communication Modbus RTU / TCP, UART, Ethernet Common in industrial monitoring
Supply Voltage 12/24 VDC typical Depends on architecture
Alarm Levels Pre-alarm / alarm / fault Configured for air-quality response
Operating Environment -10°C to +55°C typical Industrial models may vary

IoT Integration

Particulate monitoring becomes much more powerful when connected to cloud dashboards, alarm systems, and event logs.

Gateway Integration

The sensor can feed a gateway through analog output, relay status, RS485, or direct digital monitoring. The gateway then forwards readings to the cloud for monitoring and reporting.

Dashboard Logic

Dashboards may show live PM2.5, PM10, air quality index, alarm timestamps, maximum level, and sensor health diagnostics.

Common Alarm Conditions

  • PM2.5 above warning threshold
  • PM10 above alarm threshold
  • Rapid dust increase during a process event
  • Filter blockage or ventilation failure
  • Sensor fault or communication failure

Frequently Asked Questions

A few common questions that help users understand particulate monitoring quickly.

Why is PM2.5 monitoring important?

PM2.5 particles are very small and can penetrate deep into the lungs, so monitoring helps protect health and air quality.

Can particulate sensors be used in factories?

Yes. They are commonly used in factories, clean rooms, HVAC systems, and dust-generating environments.

Can PM values be monitored remotely?

Yes. Sensor data can be sent to an IoT gateway and displayed on remote dashboards with alarms and logs.

Hexitronics Industrial IoT Integration

Particulate monitoring is a strong part of industrial environmental architecture. When connected with cloud alerts and control logic, it becomes a powerful protection layer for plants, buildings, and utility areas.